Common
Image sensors for extreme temperatures
Image sensors which are used as electronic parking aids in cars or for quality control in production systems have to be able to withstand the often very high temperatures that prevail in these environments. Research scientists have produced a CMOS chip which functions even at a temperature of 115 degrees Celsius.
More and more car manufacturers are equipping their vehicles with image
sensors – e.g. to register the presence of pedestrians or vehicles in
the blind spot or to detect obstacles when parking. The sensors must be
able to function in extremely high temperatures and in blazing
sunlight. If they are installed behind the rear view mirror or on the
instrument panel, for example, they can get very hot. The Fraunhofer
Institute for Microelectronic Circuits and Systems IMS in Duisburg has
developed a CMOS (complementary metal oxide semiconductor) image sensor
for an industrial customer which can withstand temperatures ranging
from -40 to +115 degrees Celsius. The CCD (charged coupled device)
image sensors available up to now fail when the temperature goes beyond
about 60 degrees. »Our chip is not only heat-resistant, it even
functions at arctic temperatures,« says Werner Brockherde, head of
department at the IMS.
The research scientists have succeeded in developing pixels which
exhibit an extremely low dark current. This reduction of residual
current, which flows in complete darkness, makes it possible to capture
very high-quality images even in extreme heat. »It was not easy to
achieve a low dark current. An increase in temperature of just eight
degrees doubles the dark current, resulting in image noise and reduced
dynamics. Ghosting occurs in the form of artifacts or fuzziness and
degrades the image,« explains Brockherde.
A further special feature of the sensor is its image size of 2.5 x 2.5
centimeters. This offers the advantage that for special applications
with weak illumination or for capturing images in the infrared or UV
range the sensor can be connected directly to an electronic image
intensifier. The sensor has a resolution of 256 x 256 pixels. Its high
dynamic range or exposure latitude of 90 decibels provides increased
contrast and optimized detail accuracy both in shadow as well as in
very bright areas. Nuances of light are precisely reproduced. Thanks to
its efficient light absorption, the image sensor reacts with high
sensitivity even in weak light conditions. It is therefore also
suitable for night vision equipment. What’s more, the chip supports
cameras with synchronous as well as asynchronous shutters. The
synchronous shutter prevents motion artifacts, for instance when
recording rapid movements, reducing movement fuzziness. The rolling
shutter permits a higher image frame rate and continuous image
recording. The effect of this is to minimize image noise. »We produced
the sensor in a standard process using 0.5 micrometer CMOS technology
in our own semiconductor factory. We also produce special components
here for industrial customers,« states the scientist, reflecting the
expertise of the Institute. In addition to the automotive sector he can
see further potential markets: »Our chip is suitable for deployment in
chemical and steel production facilities, where it can be used for
process and quality control. Very high temperatures prevail, for
example, in rolling mills where sheet metal is produced.« The CMOS
image sensor will be on show at the Vision trade fair from November 9
to 11, 2010, in Stuttgart (Stand 6 D12).
Source: Fraunhofer-Gesellschaft
